Logo of the Aixstrawdinary process – Driving the chemistry of tomorrow

Presenting the Aixstrawdinary process. A sustainable production process for Butadiene from 2nd gen biomass.

Innovative Feedstock

Cereal straw is one of the most underutilized biomass sources in Germany. Let's change that!

Sustainable Production

By using a bio-based feedstock instead of naphtha, we obtain a net-negative carbon footprint.

Competitive Pricing

Extensive byproduct valorization enables a competitive selling price compared to other sustainable butadiene production processes.

You want the full aixperience? Download one of our submissions.

1 page

Poster
Our poster briefly covers the motivation, design, and results of the Aixstrawdinary process.
Motivation
Feedstock
Process Overview
Economic Analysis
Environmental Assessment
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3 pages

Abstract
In the abstract, we take a slightly deeper dive into our decisions, highlighting key assumptions, design decisions, and results.
Introduction
Innovative Feedstock
AixSTRAWdinary Process Design
Byproduct Valorisation
Sustainability Assessment
Economic Analysis
Conclusion
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20 pages

Full report
In the full report, we dive deep into the design, modelling, and simulation of our process and extensively discuss the results.
Introduction
Feedstock
Plant Location
Price & Logistics
Ethanol Production
Butadiene Synthesis
Wastewater Treatment
Heat Integration
Sustainability Assessment
Economic Analysis
Sensitivity Analysis
Limitations & Future Opportunities
Conclusion
Full Process Flowsheet
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Meet the team behind Aixstrawdinary. We are the chemPLANT team of RWTH Aachen University and proud to present you the result of our submission for the 2024 chemPLANT competition – the Aixstrawdinary process.

Find out more about the chemplant competition.
Christian Kuckelkorn

Process Design & Economic Analysis

Christopher Kypke

Process Research & Simulation

Elvis Sim

Sensitivity Analysis & Environmental Assessment

Karim Ben Hicham

Feedstock Research & Optimisation

Niklas Nickel

Process Design & Heat integration

Contact us

Further questions? Don't hesitate to write us an email and we'll come back to you!

What is the Aixstrawdinary process? Here you'll find the key points.

Innovative Feedstock. Cereal straw

Cereal straw is one of the most underutilized biomass sources in Germany. Despite its local availability of 1.4 million tonnes per year, it is mostly unused. We fix this by converting the unused cereal straw to chemicals and green energy, providing local farmers with a secondary sorce of income and promoting a strong straw economy in the process.

Map displaying the availability of cereal straw in Germany

Sustainable Production. Net negative carbon footprint

The production of platform chemicals accounts for two-thirds of the global chemical industry emissions. By incorporating unused biomass residues and tight heat integration, the Aixstrawdinary process achieves a net negative carbon footprint of –8.7 tons of carbon dioxide equivalent per ton of butadiene produced.

Waterfall plot, showing the OPEX and revenue as well as the CO2-Balance of the process.

Competitive Pricing. Lower selling price than other sustainable processes

Through tight heat integration and enhanced byproduct valorization, the Aixstrawdinary process reaches a minimum selling price of 1.56 euro per kg of butadiene. Thanks to its competitive pricing, our process is able to undercut the selling price of other bio-based butadiene processes. Overall, the Aixstrawdinary process presents a strong profitability potential.

Waterfall plot, showing the OPEX and revenue as well as the CO2-Balance of the process.

Integrated Process Design. Rigorously modeled in Aspen® Plus

Our process produces not only butadiene, a valuable platform chemical, but also butene, butanol, and dicalcium phosphate. In addition, high pressure steam for neighboring plants and district heat for nearby communities are generated. This maximizes energy efficiency while providing green utilities and ensuring economic viability.

Sankey diagram, displaying the energy balance of the process

The Aixstrawdinary process in detail. You can find further information in our full report.

Full flowsheet of the AixSTRAWdinary process.

Recognisions

Thank you! We would like to express our sincere thanks to the Aachener Verfahrenstechnik of the RWTH Aachen University for their invaluable support throughout the competition. Additionally, we extend our gratitude to the team at kjVI – kreative junge Verfahrensingenieure for organizing the chemPLANT competition, providing us with the opportunity to demonstrate our skills and apply our knowledge in such a challenging and rewarding environment.